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Rope dye cotton Gracell denim fabric

Article Number. SKJB004-1

Product Description

Article NumberSKBJ004-1
Composition32%Cotton 32%Gracell 34%Polyester 2%Spandex
Color(Rope dye) Indigo + grey / Blue,green,black
Weight12.9oz before wash
Full Width58/59 inch (148-150cm)
WeaveDobby
Shrinkagewarp 2-3% / weft 6-8%
Stretchability45%
Warp YarnCotton/Gracell blended yarn dyed in indigo blue, with slub
Weft Yarn
Blue/Green/Black core spun yarn with slub
FeaturesApplied with Gracell comes with ultra soft hand feel

Comfort stretch

Crosshatch Slubs

Finished with desizing + shrunk twice

Rope dyed indigo blue

Dobby weaving

Colored weft yarn

Combed warp yarn


Definition

Crosshatch slub: A unique type of denim that shows a square grid-like pattern in the weave. It is created by mixing uneven yarns in both the weft and warp directions.


Gracell Fiber: Gracell fiber is belong to regenerated cellulose fiber as well as modal fiber.


Combed Yarn: A yarn whose sliver is combed – uses finer fibre than carded yarns and is more regular and expensive than carded yarn.





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Rope Dyeing




Rope dyeing consists of twisting the yarns into a rope that is then quickly dipped into indigo baths. It is considered the best method for dyeing denim as the short dyeing time does not allow the indigo to fully penetrate the fibers, thus creating ring-dyed yarn that fades better and faster than fully dyed yarn.









Advantages of Rope Dyeing


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1ST2ND3RD4TH
Less Color Vibration In The FabricBetter Color FastnessHigher Fabric QualityFlexibility In Production






Advantages of Gracell Fiber



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Absorbs Moisture

This makes Lyocell fibre a perfect choice for people with sweating problems or for people whose sensitive skin is aggravated by humidity.


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Environmental Friendly 

Its manufacture does not produce by-products harmful to health or the planet, while cellulose, its main ingredient, is obtained from well-managed forests.






Desizing


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Desizing removes the solution added to the fabric during the sizing process. Through the use of desizing agents, the sizing is either degraded or solubilized.

In order to minimize the fabric shrinkage we also processed twice of shrinking, which maximally lower the fabric shrinkage to meet customers requirements.









- Who We Are -

(A fabric manufacturer & innovator in Foshan China)

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- Denim Fabric Manufacturing Process -

(Rope Dye)


Bobbins - Ball Warping - Rope Dyeing - Long Chain Beaming

- Sizing - Weaving Beam - Fabric Weaving 

- Post-finishing (Sanforizing/Desizing/Mercerizing) - Finished Fabric Rolls

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- Quality Control -



We are strictly managing the fabric quality, every single meter is inspected before packing, as customer's satisfaction is our first priority. If needed, Four Point System is welcome to be applied on our fabric inspection.


Four Point System


Defects Size
Penalty Points
Defect ≤ 3cm1
3cm < Defect ≤ 6cm 2
6cm < Defect ≤ 9cm 3
Defect > 9cm4

*Total defect points per 100 square yards of cloth are computed and therefore, the acceptance criteria are usually no more than 40 penalty points. Fabric rolls containing over 40 points are considered seconds.





- Our Services -


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Fabric Customization:  

Sample lead time: Less then 5 days with ready warp yarn, 10-15 days for customized color

Ready Bulk:  

No minimum order quantity, delivery within 12 hours

Free Samples Available:  

Provide sample hangers without any charges for our existing customer, International express charges is needed for new customer

Faster & Reliable Express & Shipping Service:  

Contracted with express & shipping services, most reliable, faster delivery







- Container Loading -

(Shipping)


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Container SizeEstimated Loading Quantityy

Production Lead Time

20ft22,000 Metersless than 27 days
40ft40,000 Metersless than 31 days
40HQ45,000 Metersless than 35 days

*This is the estimated loading quantity only, the actual loading quantity depends on the thickness & width of the fabric.







Need sample yardages for testing? Please contact us on the following email:


info@skylinetex.com



+86 180 2927 0687 info@skylinetex.com 18029270687

18029270687