Home > Products > Denim Fabric > Differentiated Denim Fabric
|Composition||88%Cotton 4%Tencel 3%Linen 3%(Elastomultiester)T400 2%Spandex|
|Color||(Rope dye) Indigo blue|
|Weave||3/1 Z Twill (Right Hand Twill - RHT)|
|Full Width||58/59 inch (148-150cm)|
|Weight||7.4oz before wash|
|Shrinkage||warp 2-3% / weft 6-8%|
|Warp Yarn||Combed cotton yarn rope dyed in indigo blue, with slub|
|Weft Yarn||Linen/Tencel blended core spun yarn + T400 dual core yarn, with slub|
T400 dual core yarn
Coolness and freshness in hot and humid weather
Shrunk twice, minimized shrinkage
Rope dyed indigo blue
Applied with Tencel features soft hand feeling
Combed yarn applied on Warp
Linen Fabric: Linen fabric feels cool to touch, a phenomenon which indicates its higher conductivity (the same principle that makes metals feel "cold"). It is smooth, making the finished fabric lint-free, and gets softer the more it is washed
Rope Dyeing: Believed to be the best possible indigo dyeing method for yarn, the threads of denim yarn are initially twisted into a rope, then undergo a repetitive sequence of dipping and oxidization. The more frequent the dipping and oxidizing, the stronger the indigo shade.
Rope dyeing consists of twisting the yarns into a rope that is then quickly dipped into indigo baths. It is considered the best method for dyeing denim as the short dyeing time does not allow the indigo to fully penetrate the fibers, thus creating ring-dyed yarn that fades better and faster than fully dyed yarn.
Advantages of Rope Dyeing
|Less Color Vibration In The Fabric||Better Color Fastness||Higher Fabric Quality||Flexibility In Production|
Linen is a textile made from the fibers of the flax plant. Linen is laborious to manufacture, but the fiber is very strong, absorbent, and dries faster than cotton. Garments made of linen are valued for their exceptional coolness and freshness in hot and humid weather.
LYCRA® T400® TECHNOLOGY
LYCRA® T400® fiber gives greater, more durable stretch and recovery, and a softer, smoother hand than textured yarns that are used for stretch.
1. Bi-component fiber for comfort stretch fabrics
2. Low fabric growth and shrinkage for long lasting shape retention
3. Excellent resistance to chemicals, including chlorine bleach
4. Also available with LYCRA® T400® EcoMade technology, made in part from renewable and post-consumer recycled materials, for enhanced sustainability and consumer appeal.
Desizing removes the solution added to the fabric during the sizing process. Through the use of desizing agents, the sizing is either degraded or solubilized.
In order to minimize the fabric shrinkage we also processed twice of shrinking, which maximally lower the fabric shrinkage to meet customers requirements.
- Who We Are -
(A fabric manufacturer & innovator in Foshan China)
- Denim Fabric Manufacturing Process -
Bobbins - Ball Warping - Rope Dyeing - Long Chain Beaming
- Sizing - Weaving Beam - Fabric Weaving
- Post-finishing (Sanforizing/Desizing/Mercerizing) - Finished Fabric Rolls
- Quality Control -
We are strictly managing the fabric quality, every single meter is inspected before packing, as customer's satisfaction is our first priority. If needed, Four Point System is welcome to be applied on our fabric inspection.
Four Point System
|Defects Size||Penalty Points|
|Defect ≤ 3cm||1|
|3cm ＜ Defect ≤ 6cm||2|
|6cm ＜ Defect ≤ 9cm||3|
|Defect ＞ 9cm||4|
*Total defect points per 100 square yards of cloth are computed and therefore, the acceptance criteria are usually no more than 40 penalty points. Fabric rolls containing over 40 points are considered seconds.
- Our Services -
Sample lead time: Less then 5 days with ready warp yarn, 10-15 days for customized color
No minimum order quantity, delivery within 12 hours
Free Samples Available:
Provide sample hangers without any charges for our existing customer, International express charges is needed for new customer
Faster & Reliable Express & Shipping Service:
Contracted with express & shipping services, most reliable, faster delivery
- Container Loading -
|Container Size||Estimated Loading Quantityy|
Production Lead Time
|20ft||22,000 Meters||less than 27 days|
|40ft||40,000 Meters||less than 31 days|
|40HQ||45,000 Meters||less than 35 days|
*This is the estimated loading quantity only, the actual loading quantity depends on the thickness & width of the fabric.
Need sample yardages for testing? Please contact us on the following email: